For OEMs · Custom filter media

Custom filter media for OEMs and machine builders

When no standard medium fits your separation task, we develop the filter medium with you — from fibre and structure to the finished, integrated component.

Custom-developed technical filter media and filter fabrics for OEM applications by R+F FilterElements

The filter medium decides how a filtration system performs: separation efficiency, differential pressure, cleanability and service life. For new machines and processes, an off-the-shelf medium is often a compromise. R+F FilterElements develops filter media to your requirements — material, fibre structure, surface and filtration grade — and carries the development through prototypes into series supply.

How a custom medium is developed

A structured path from your requirement to a medium that works in your system.

1

Requirement

Separation task, medium, particle size, flow, temperature, chemistry and target filtrate quality.

2

Material selection

Choice of polymer or fibre material based on temperature, chemical and mechanical load.

3

Structure

Fabric, nonwoven, needle felt or pile structure; fibre fineness, density and surface treatment.

4

Samples & prototypes

Media samples and prototype elements for tests in your application.

5

Test & adjust

Evaluation of test results and targeted adjustment of the medium.

6

Series supply

Reproducible series production of the approved medium or finished element.

When does a custom filter medium make sense?

  • Your machine or process is new and the filtration has not yet been defined.
  • Standard media blind too quickly, do not release the filter cake or do not reach the filtrate quality.
  • Temperature, chemistry or mechanical stress exceed what standard media can handle.
  • The medium has to fit a specific installation space, element geometry or cleaning concept.
  • You want a medium that is designed as an integral part of your system rather than a purchased commodity.

What we can vary

Filter media are engineered materials. Depending on the application we work with woven fabrics, nonwovens, needle felts and pile structures, and vary the polymer, fibre fineness, density, thickness and surface finish. Surface treatments can improve cake release or cleanability.

The detailed range of filter fabrics and pile cloth media is presented on our specialist sites. On this page we focus on the development process for OEM projects.

Quantities and scope

Development, prototypes and series production are handled per project. Minimum quantities depend on material and construction and are clarified individually on request. Matching filter housings are available on request.

What you get

One engineering partner

Medium, element and series supply from one contact — no coordination between several suppliers.

Development with your test data

We adjust the medium based on results from your machine or test rig.

From sample to series

The approved medium is produced reproducibly for your series.

Related

Frequently asked questions

Do I need a complete specification to start?

No. A description of the separation task and the main process parameters is enough to start. We work out the specification together with you.

Can you supply samples for tests?

Yes. Media samples and prototype filter elements can be supplied for tests in your application.

Is there a minimum order quantity?

Minimum quantities depend on material and construction and are clarified per project on request.

Do you also supply filter housings?

Filter housings are available on request. Our focus is the filter medium and the filter element.

Develop your filter medium with us

Describe your separation task in the OEM assessment. We do not need a complete specification.